Fully automatic Laser Welding System
with a large working area
The Laser Welder LW1089 is a laser welding system for fully and semi-automatic deep penetration welding of aluminum and copper leads on DCB substrates, in power electronics, battery cells and modules, or other electronics manufacturing components. Laser welding uses a laser beam to create intermetallic joints along a weld seam.
Both temporal and spatial laser power modulation enable different weld geometries and depths with the Laser Welder LW1089. A movable holding-down device avoids contamination of the surrounding area by weld pool ejections („splashes“) during the welding process.
Constant precision throughout the manufacturing process is ensured by high axis accuracy and a professional process control, which ensures reproducibility of clamping force („zero-gap-challenge“) and welding conditions. This standardized „clamp and weld“ concept offers fast adjustment to different product variants and flexible product changeover. It also makes it possible to react automatically to component tolerances of the joining partners to be welded.
- Large working area: 400 mm × 400 mm × 75* mm (X×Y×Z)
- Fast weldng times
- Different weld geometries and depths due to temporal and spatial laser power modulation
- Active vertical axis with sensor technology
- Sensor for touchdown detection in combination with an adjustable hold-down force avoids damage to sensitive contact partners
- 1.5 kW laser beam source
- Image recognition (PR) for precise detection and correction of the weld location
- Minimal mechanical and thermal load
- Process monitoring via sensors for process illumination (plasma, thermal illumination and backscattered radiation)
- Standardized interfaces for line integration
Application examples:
- Welding of Cu leads on DCB/AMB
- Welding of Cu leads on Cu Busbar
- Welding of battery cells
- Welding of Al leads on Al
Laser Weldhead
- Down hold force up to 200 N
- Regulation of the down hold force
- Touchdown detection
- Max. immersion depth: 100 mm
- Monitoring optics with ring light and image recognition
- Exchangeable down hold device
- Process gas supply / ventilation at the welding spot
Beam source
- Max. power: 1.5 kW, cw
- Laser beam quality: Single Mode
- Wavelength: 1070 nm
- Optionally, the laser beam source can be equipped with an air-water cooler for autarkic operation without a cooling water network
Optic
- Hesse optics module
- Focus spot diameter < 50 μm in combination with the above-mentioned laser
- Max. working area of the optics: 12 mm x 12 mm. Current achievable field of work results from the contour of the holding-down device
- Max. power: 1.3 kW, cw
- Permissible wavelength: 1070 nm
- Focus position dynamically adjustable
- Shape of the welded seam is configurable (line, wobble, spiral, circle, meanders;
customer-specific weld geometries can also be implemented - Temporal power modulation
- Process observation via backscattered radiation and / or process lights
- Dynamics of optics:
- Line welding with up to 1000 mm/s
- Wobble seam: Wobble frequency up to 1000 Hz
Working area
Laser Welder | X | Y | Z |
LW1089 | 400 mm | 400 mm | 75* mm |
P-rotation: 360° |
Footprint
W x D x H [mm] | |
LW1089
excl. attached parts like e.g. control panel, status lamp |
1480 x 2150 x min. 2092 |
External switch cabinet
excl. attached parts like main switch, door handles |
800 x 1000 x 2100 |
(*depending on product configuration)
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Software Options
For the growing demand of connectivity and industry 4.0
Automation
Standard components or individually adapted solutions
Article about Laser Welding Systems
Read our article about “Efficient Laser Welding Systems”
Hesse GmbH Headquarters
Hesse GmbH
Lise-Meitner-Str. 5
D-33104 Paderborn
+49 5251 1560-0
info@hesse-mechatronics.com
Copyright © Hesse GmbH – The Bonding Experts.
Lise-Meitner-Str. 5
D-33104 Paderborn
+49 5251 1560-0
info@hesse-mechatronics.com
Copyright © Hesse GmbH – The Bonding Experts.