Bondjet BJ855 / BJ885 – High Speed Fully Automatic Fine Wire Bonder
(Wedge-Wedge and Ball-Wedge)
Bondjet BJ855 and Bondjet BJ885 are the latest generation of fully automated fine wire bonders which are characterized by the following features:
- Wedge-wedge and ball-wedge bondheads
- Optimized pattern recognition (PR)
- Software features for the growing demand of connectivity and industry 4.0 (e.g. Hesse Bonder Network, remote control of PR,
improved MES integration, …) - Hesse Assist Tools: load cell, bondtool detection, bondtool calibration without wedge gauge for operator independency
BJ855 and BJ885 meet the increasing demands of bonding and contribute to easy porting through smart functions such as the bondhead memory or the chip libraries. Typical applications are components in HF and RF technology, COB, MCM, hybrids, optical and automotive electronics. In addition to a standard configuration, Hesse offers automation concepts individually adapted.
Bondjets BJ855 and BJ885 define the latest state of technological development compared to the competition and is benchmarked for:
- The fastest bonding speed in the industry
- The largest working area
- The greatest axis accuracy
- High precision touchdown detection without time delay, e.g. for bonding on very thin substrates
- Optimized pattern recognition: image capture with new digital image processing and flash
- Hesse Assist Tools (option):
- E-Box: patented solution for optimized tool change and programmable alignment marks for wedge and wire clamp
- Automated bondforce calibration; a load cell prevents operater error and ensures robust processes
- Innovative bondtool detection
- Automated bondtool calibration without wedge gauge
- Loop generator for individualized loops
- Wear-free components with Piezo technology
- Maintenance-free solid state joints
- Pre-setting of bondheads via EEPROM
Flexibilty
- Flexible use of working area, e.g. with a number of bonding stations (manual loading or with indexers)
- Universal software interface for indexer control
- Maximization of throughput by automation with two or more
parallel lines
Speed
- Up to 7 wires per second, depending on application and bondhead,
e.g. wedge-wedge bondhead, 25 μm wire, 1 mm loop length, metallized wafer
Quality
- Continuous real time monitoring of wire deformation, transducer current, frequency and impedance within programmable control limits
- Process integrated Quality Control PiQC: detection of further parameters, e.g. friction behavior, by additional sensor system for 100 % quality monitoring in real time (patented); as option
Mechatronic bondheads
- Wedge-Wedge bondhead 45°, 60°, 90° (deep access for ribbon or wire)
- Freely programmable wire feed, tail length, tear stroke and opening gap of wire clamp
Precise bondforce control (static and dynamic)
Bondheads can be replaced in minutes
- Freely programmable wire feed, tail length, tear stroke and opening gap of wire clamp
- Ball-Wedge bondhead
- Multi-level bonding according to Z axis stroke of 31 mm (1.22″)
11/19 mm capillaries
Ultrasonic in preferred direction by bondhead rotation
- Multi-level bonding according to Z axis stroke of 31 mm (1.22″)
- Digital ultrasonic generator with PLL (Phase Locked Loop),
internal frequency resolution <1 Hz; programmable ultrasonic power output
Wire
- Al, Au, Ag, Cu, Pt: 12,5 μm – 75 μm*
Ribbon
- Al, Au: 35 μm x 6 μm up to 250 μm x 25 μm*
Fine wire loop design
- Loop generator for individualized loops
Loop form functions: constant wire length, constant loop height, individual loop shapes
Fine pitch (wedge-wedge): 40 µm inline, 25 µm staggered/dual line (depending on wire diameter and loop)
Working area
Bonder | X | Y | Z |
BJ855 | 305 mm | 410 mm | 19mm |
BJ885 | 370 mm | 870 mm | 19mm |
Footprint and weight
Bonder | W x D x H [mm] | Weight |
BJ855 | 740 x 1484 x 1912 | ca. 1150 kg |
BJ885 | 880 x 1780 x 1912 | ca. 1800 kg |
excl. attached parts like e.g. status lamp, control panel etc. |
Media connectivity
- Power supply 230V AC
- Gigabit-Ethernet (TCP/IP)
- USB-Ports
- HDMI
- Compressed air (CDA clean, dry air)
- Vacuum
* depending on bondhead, application, wire
Download Brochure
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PiQC: Process integrated Quality Control
100 % Quality monitoring in real-time
Software Options
For the growing demand of connectivity and industry 4.0
Automation
Standard components or individually adapted solutions
Hesse GmbH Headquarters
Hesse GmbH
Lise-Meitner-Str. 5
D-33104 Paderborn
+49 5251 1560-0
info@hesse-mechatronics.com
Copyright © Hesse GmbH – The Bonding Experts.
Lise-Meitner-Str. 5
D-33104 Paderborn
+49 5251 1560-0
info@hesse-mechatronics.com
Copyright © Hesse GmbH – The Bonding Experts.